![]() The casting technique creates a vinyl that’s thinner compared to calendered film. Made between a 1 and 2 mil thickness, cast film is a drying process as opposed to the melting progression of calendered vinyl. ![]() The film then rolls onto a large-diameter core to add an adhesive coating. The next phase in the engineering process is to send the organosol mixture through several ovens to evaporate the existing solvents, leaving behind a solid film. The casting sheet determines the final texture of the vinyl. The gooey mix, called an organosol, gets cast, or squeezed, into a flat mold known as a casting sheet. Next, a machine blends polyvinylchloride (PVC), pigments and plasticizers into a consistent mixture at a specific speed for a specific amount of time. Cast vinyl films start as a liquid that’s similar to paint but thicker and more plastic. When vinyl is cast, this references the production method used to manufacture the vinyl. ![]() They offer a wider range of colors than their calendered counterparts because smaller casting machines make for more pigment options. What Is Cast Sign Vinyl?Ĭast vinyl is the younger brother of films and represents the next step in the evolution of self-adhesive, colored vinyl. Rvinyl experts are here to help you invest in one that will last for an extended period for your specifications. Cast vinyl film and calendered are almost the same, aside from a few crucial differences.ĭepending on the application, cast or calendered may be the right fit. The same scenario goes for the type of vinyl when it comes to different applications. If you’re a wise investor, you pick long-term over short. However, the latter will give you long-term results. You often have two choices - a cheaper option that will last short-term and a second that costs a bit more. Imagine you’re replacing the tires on your car or repainting your home.
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